Run the build before the build.
Factory N+1 is a digital twin of your actual assembly line. Change a part. Run 5,000 virtual units. See yield and the top failure modes before EVT.
Prototype builds are slow and blind.
Proto. EVT. DVT. PVT. Weeks per build. Real money per unit. You learn what broke after the parts come off the line, then wait for the next build to prove the fix.
A twin of your line, held to reality.
Every station on your floor, modeled with real physics. Every real build feeds back and corrects it. Its error is published, station by station.
Find the failure before you cut steel.
Fewer builds. Fewer slips. Part changes tested in minutes, not in the next build. A model you can trust because it shows you exactly how wrong it is.
Five products you have held. One engine.
Small on purpose. Few parts, few stations, physics we can measure on a bench. The tracker puck goes first. Then the USB-C drive has to run from a spec file with zero new code. If it does, the engine is real.
| Part | Qty | Material / spec | Station |
|---|
Geometry is illustrative: simple shapes at real sizes, not production CAD.
Your line, observed
CAD, tolerances, SOPs, station video, controller logs.
Modeled station by station
Physics where the laws are known. Learned models where they are not.
Try revision N+1
An engineer or an agent changes a part or a process on the twin.
See the reaction
Fit, force, torque, jams. Predicted yield and ranked failure modes.
Held to the real build
Real results flow back and correct the twin. Its error is published.
A simulation is a snapshot. A twin is held to the world.
A simulation projects one outcome and nobody checks it again. A twin is a working model of your line, corrected by what your line actually produces.
We twin what we can measure.
Four station types with published physics and cheap calibration data. Flex cables, adhesives, glass and cosmetics come after we publish fidelity on these.